- Graphites
- Isostatic Graphite
- Molded Graphite
- Extruded Graphite
- Vibration Graphite
- Mechanical Carbon Graphite
- Graphite Box for Anode Material
- CNC Machining Graphite Parts
- CNC Machining Graphite Parts
- Graphite Electrode
- Graphite Bipolar Plate
- Carbon Brush/Electric Brush
- High-Purity Graphite Powder for Lithium-Ion Battery Applications
- Graphite Hot Zone for PV
- Calcined Petroleum Coke
- Graphite Products for Glass Industry
- Graphite Crucible
- Graphite Pipe
- Graphite Rod/Block/Plate
- Expanded Graphite Powder – High Conductivity Grade BZ-20
- C-C Composites
- 2D
- 2D Carbon-Carbon Composite Sheets and Plates
- 2.5D Carbon-Carbon Composite Materials
- 3D Carbon-Carbon Composite Materials
- 4D / 5D Carbon-Carbon Composite Materials
- High-Density Carbon-Carbon Composite Materials
- Carbon-Carbon Composite Aircraft Brake Discs
- Carbon-Carbon Composite Heaters & Heating Elements
- Carbon-Carbon Composite Insulation Barrels & Blankets
- Carbon-Carbon Composite Moulds
- Carbon-Carbon Composite Screws & Studs
- Carbon Carbon Composite Crucible
- Carbon Carbon Composite U & L Profiles
- Carbon Carbon Composite Blocks
- Carbon Carbon Composite Racing Brake Discs and Pads
- Carbon Carbon Composite Rods, Tubes, and Pipes
- Carbon Composite Bolts and Nuts
- Carbon Ceramic Composite Materials and Precision Parts
- Pyrolytic Graphite
- Carbon Felt / Graphite Felt
Carbon-Carbon Composite Insulation Barrels & Blankets
Explore premium carbon-carbon composite insulation barrels and blankets from BZNCarbon, designed for polycrystalline and monocrystalline silicon furnaces. High thermal resistance and lightweight durability.
Description
BZNCarbon’s carbon-carbon composite insulation barrels and thermal blankets are engineered to provide superior heat containment, dimensional stability, and structural integrity within high-temperature processing environments. Designed primarily for solar-grade silicon production furnaces, these components are manufactured using multi-directional fiber reinforcements in 2D, 2.5D, or 3D formats to meet the highest thermal performance standards.
We offer a wide range of insulation solutions for Czochralski (CZ) single crystal and polycrystalline silicon ingot furnaces, ensuring energy efficiency, structural longevity, and optimal thermal uniformity.
What Are Carbon-Carbon Composite Insulation Barrels?
Carbon-carbon insulation barrels are precision-formed cylindrical structures composed of carbon fiber reinforcement and carbon matrix. These components are highly resistant to thermal degradation and maintain mechanical integrity at operating temperatures of up to 2800°C in inert gas and up to 2000°C in vacuum.
Compared to traditional graphite insulation, C/C composite insulation offers enhanced strength, reduced mass, and significantly longer service life, resulting in lower long-term operational costs.
Common Applications
For Polysilicon Hydrogenation Furnaces:
Inner and outer insulation barrels
U-type heaters
Insulation boards
For Polycrystalline Ingot Furnaces:
Crucible shielding covers
Base protection plates
Lining insulation boards
For Czochralski Single Crystal Furnaces:
Crucible carriers
Heat guide tubes
Inner and outer insulation barrels
End caps and thermal shields
Graphite-free high-purity covers
Material Options & Density
Structure Type | Typical Density (g/cm³) |
---|---|
2D | 1.4–1.6 |
2.5D | 1.5–1.8 |
Custom | On request |
Each configuration can be customized in shape, thickness, and mechanical tolerance depending on application-specific requirements.
Advantages of BZNCarbon C/C Insulation
Thermal Resistance: Stable at extreme temperatures (2000–2800°C depending on atmosphere)
Mechanical Strength: 3x stronger than traditional graphite insulation
Low Mass: Reduces thermal lag and mechanical load in furnace structures
Superior Longevity: Minimizes material fatigue and replacement frequency
Excellent Thermal Shock Resistance: Maintains shape and properties under rapid heating/cooling cycles
Clean & Low Ash: Maintains ultra-low contamination for solar-grade processes
Custom Engineering: Designed to fit customer-specific furnace layouts or retrofit needs
Design & Manufacturing Capabilities
Round, conical, or stepped barrel structures
Slotted or open-ended designs
Integration with graphite-free or metal-free systems
Modular insulation panel systems available
OEM part replication supported by CAD-based manufacturing