Carbon-Carbon Composite Insulation Barrels & Blankets

Explore premium carbon-carbon composite insulation barrels and blankets from BZNCarbon, designed for polycrystalline and monocrystalline silicon furnaces. High thermal resistance and lightweight durability.

Description

BZNCarbon’s carbon-carbon composite insulation barrels and thermal blankets are engineered to provide superior heat containment, dimensional stability, and structural integrity within high-temperature processing environments. Designed primarily for solar-grade silicon production furnaces, these components are manufactured using multi-directional fiber reinforcements in 2D, 2.5D, or 3D formats to meet the highest thermal performance standards.

We offer a wide range of insulation solutions for Czochralski (CZ) single crystal and polycrystalline silicon ingot furnaces, ensuring energy efficiency, structural longevity, and optimal thermal uniformity.


What Are Carbon-Carbon Composite Insulation Barrels?

Carbon-carbon insulation barrels are precision-formed cylindrical structures composed of carbon fiber reinforcement and carbon matrix. These components are highly resistant to thermal degradation and maintain mechanical integrity at operating temperatures of up to 2800°C in inert gas and up to 2000°C in vacuum.

Compared to traditional graphite insulation, C/C composite insulation offers enhanced strength, reduced mass, and significantly longer service life, resulting in lower long-term operational costs.


Common Applications

For Polysilicon Hydrogenation Furnaces:

  • Inner and outer insulation barrels

  • U-type heaters

  • Insulation boards

For Polycrystalline Ingot Furnaces:

  • Crucible shielding covers

  • Base protection plates

  • Lining insulation boards

For Czochralski Single Crystal Furnaces:

  • Crucible carriers

  • Heat guide tubes

  • Inner and outer insulation barrels

  • End caps and thermal shields

  • Graphite-free high-purity covers


Material Options & Density

Structure TypeTypical Density (g/cm³)
2D1.4–1.6
2.5D1.5–1.8
CustomOn request

Each configuration can be customized in shape, thickness, and mechanical tolerance depending on application-specific requirements.


Advantages of BZNCarbon C/C Insulation

  • Thermal Resistance: Stable at extreme temperatures (2000–2800°C depending on atmosphere)

  • Mechanical Strength: 3x stronger than traditional graphite insulation

  • Low Mass: Reduces thermal lag and mechanical load in furnace structures

  • Superior Longevity: Minimizes material fatigue and replacement frequency

  • Excellent Thermal Shock Resistance: Maintains shape and properties under rapid heating/cooling cycles

  • Clean & Low Ash: Maintains ultra-low contamination for solar-grade processes

  • Custom Engineering: Designed to fit customer-specific furnace layouts or retrofit needs


Design & Manufacturing Capabilities

  • Round, conical, or stepped barrel structures

  • Slotted or open-ended designs

  • Integration with graphite-free or metal-free systems

  • Modular insulation panel systems available

  • OEM part replication supported by CAD-based manufacturing