Carbon Carbon Composite Blocks

Discover high-strength, thermal-resistant carbon carbon composite blocks by BZN Carbon. Ideal for aerospace, semiconductor, and furnace applications. Custom shapes & densities available.

Description

BZN Carbon specializes in manufacturing high-quality carbon carbon composite blocks (C/C blocks) tailored to meet the demanding requirements of thermal and structural applications. These components are engineered using advanced 2D, 2.5D, 3D, and 4D carbon fiber architectures, ensuring optimal thermal stability, mechanical strength, and service life across extreme environments.

Product Overview

Carbon carbon composite blocks are fabricated from carbon fiber reinforced carbon matrix materials. They offer a unique combination of light weight, excellent thermal shock resistance, low thermal expansion, and outstanding performance at elevated temperatures. Compared to conventional graphite blocks, C/C blocks provide superior mechanical integrity and oxidation resistance in inert atmospheres.

Available Densities:

  • 2D: 1.4–1.6 g/cm³

  • 2.5D: 1.5–1.8 g/cm³

  • 3D: 1.6–1.93 g/cm³

  • 4D: 1.7–1.95 g/cm³
    (Customized grades available upon request)

Shapes & Sizes:
Custom block sizes, shapes, and tolerances are available based on customer drawings or sample parts. We also offer precision machining and X-ray testing for structural integrity validation.

Applications

C/C composite blocks from BZN Carbon are widely used in:

  • High-temperature furnace linings and support structures

  • Monocrystalline and polycrystalline silicon production systems

  • Aerospace thermal shielding and ablative components

  • Semiconductor and solar-grade silicon purification equipment

  • Vacuum furnaces and hot pressing tooling

  • Nuclear and military-grade heat-resistant structures

Key Advantages

  • High Thermal Stability: Maintains structural performance up to 2500°C in inert or vacuum environments.

  • Outstanding Mechanical Properties: High strength-to-weight ratio and excellent resistance to wear, fatigue, and mechanical impact.

  • Thermal Shock Resistance: Ideal for rapid heating/cooling cycles in processing systems.

  • Lightweight & Corrosion Resistant: Significantly lighter than traditional refractory materials, with excellent resistance to chemical erosion.

  • Custom Design Flexibility: Complex 3D or 4D architecture options allow optimized performance for specific applications.

Typical Properties (2.5D Example)

ItemUnit2.5D Value
Bulk Densityg/cm³1.5 – 1.8
Carbon Content%≥99.9
Tensile StrengthMPa40 – 60
Flexural StrengthMPa80 – 110
Compressive StrengthMPa90 – 130
Thermal ConductivityW/m·K30 – 50
Linear Expansion Coefficient10⁻⁶/K0.5 – 1.3
Processing Temperature°C>2000
Ash Contentppm≤100